Forming Sheet Metal With Rubber

Solid rubber pad forming process.

Forming sheet metal with rubber.

Whether a piece of sheet metal consists of stainless steel high carbon steel or aluminum it can be manipulated using rubber pad forming. Solid rubber pad forming. Rubber forming is a sheet metal forming process using flexible punch or die. Similar to rubber pad forming sheet hydroforming offers all of the same benefits plus a more even distribution of force across the part s surface.

Rubber press forming a small rib for a horizontal stabilizer. The rubber pads can have a general purpose shape like a membrane. The rubber pad forming sheet metal parts having without stress. Ripin in rubber pad forming processes 2012.

Rubber forming rubber forming uses a flexible material such as rubber or polyurethane to form a sheet metal work piece. Before the forming process the blanks are precut to their final dimension. A beckwood 400 ton rubber pad forming press making 5 different parts in one cycle. Maziar ramezani zaidi m.

Alternatives to rubber pad forming and elastoforming. Rubber pad forming supports most types of sheet metal. Many small companies are required to manufacture curved products and shallow parts with fine details in a small lot size which leads to both a higher production cost per detail and a need for multiple tools. This metalworking process even supports sheet metal measuring up to 4 millimeters thick making it ideal for a variety of manufacturing related.

Rubber pad forming rpf is a metalworking process where sheet metal is pressed between a die and a rubber block made of polyurethane under pressure the rubber and sheet metal are driven into the die and conform to its shape forming the part. These operations include but are not limited to bladder hydro forming hydro presses fluid forming diaphragm forming bulge forming drop hammer and metal spinning. Rubber is forced all around the work creating pressure and forming. It is easy and requires application of rigid container fillet with solid rubber pad.

Often the rubber is incased in a steel container and serves as a punch. The inexpensive tooling and ability to run multiple parts in a single cycle are amplified in our line of triform sheet hydroforming presses. In this paper finite element method is introduced to analyze rubber pad forming process of aluminum sheet metal. The blank of sheet metal work piece is placed on the die.

Mosites rubber company has supplied rubber parts to the metal forming industry for a number of years. The forming block was machined on a cnc mill. Mosites 651 is specially compounded for optimum performance in forming rubber applications. A work piece is placed over a rigid die.

Hydroform rubber wear pads.